POLIEN / SERVICES

Our Service Areas & Workflow Process

Engineering calculations & analysis, pressure vessel design, technical consulting, and comprehensive 7-stage workflow.

Polien / Core Services

Our 3 Service Disciplines

Engineering Calculations & Analysis
FEA & STRESS ANALYSIS
01POLIEN SERVICE

Engineering Calculations & Analysis

Advanced calculations, detailed analyses, and verified results aligned with international codes.

  • Mechanical Strength & Thickness Sizing
  • Finite Element Analysis (FEA Stress)
  • Nozzle External Load Checks (WRC 537)
  • Wind, Seismic, and Fatigue Assessments
Pressure Equipment Design & Analysis
ASME VIII / EN 13445 / TEMA
02POLIEN SERVICE

Pressure Equipment Design & Analysis

Code-compliant, safe, and fabrication-ready pressure vessel and heat exchanger engineering.

  • Pressure Vessel, Reactor & Column Sizing
  • Shell & Tube Heat Exchangers (TEMA R/C/B)
  • 3D Parametric Modeling & Nozzle Orientation
  • 2D Shop Drawings, Flat Patterns & BOM
Technical Consulting & Compliance
STANDARDS & CODE REVIEW
03POLIEN SERVICE

Technical Consulting & Compliance

National and international code evaluations, third-party approvals, and technical dossiers.

  • Third-Party Design Verification Review
  • PED 2014/68/EU & CE Notified Body Support
  • Technical Dossier & Spec Preparation
  • R&D, Reverse Engineering & Process Sol.

7-STAGE WORKFLOW PIPELINE

Our Workflow Process & Engineering Pipeline

Our end-to-end 7-stage workflow from initial inquiry to final code approval and on-site support.

Request Technical Scope
01
Phase 01 · Inception & Scoping

Scoping & Process Requirements

Clarification of process conditions, design pressure (Pn), temperature (Tn), fluid corrosiveness, and corrosion allowance (C.A.).

Governing Standard:ASME BPVC · EN 13445 · API 650
Scoping & Process Requirements
01 · ENGINEERING DELIVERABLE

DELIVERABLES IN THIS PHASE

Specification Review & Data Verification
Boundary Conditions & Load Input Matrix
Engineering Milestones & Timeline Schedule
02
Phase 02 · Code & Metallurgy Selection

Code Selection & Material Matching

Selection of governing codes (ASME VIII, EN 13445, PED 2014/68/EU, API 650, TEMA) and compliant alloy grades based on operating demands.

Governing Standard:PED 2014/68/EU · ASME Sec. II · EN 10028
Code Selection & Material Matching
02 · ENGINEERING DELIVERABLE

DELIVERABLES IN THIS PHASE

International Code Matching (ASME / PED CE)
Material Properties & Strength Compliance Sheet
Third-Party / Notified Body Approval Roadmap
03
Phase 03 · Advanced Sizing & Simulation

Engineering Calculations & FEA

Formula-based thickness sizing, local nozzle load evaluation (WRC 537/297), and Finite Element Analysis (FEA) structural simulations.

Governing Standard:ASME VIII Div.1 & 2 · EN 13445-3 · WRC 537
Engineering Calculations & FEA
03 · ENGINEERING DELIVERABLE

DELIVERABLES IN THIS PHASE

Certified Mechanical Calculation Dossier
FEA von-Mises Stress & Deformation Report
Wind, Seismic, and External Piping Load Analysis
04
Phase 04 · Parametric 3D CAD

3D CAD Modeling & Optimization

3D parametric solid modeling, tubesheet layout, support saddle sizing, and weight/cost optimization for maximum material efficiency.

Governing Standard:TEMA Class R/C/B · ASME B16.5 · DIN EN 1092-1
3D CAD Modeling & Optimization
04 · ENGINEERING DELIVERABLE

DELIVERABLES IN THIS PHASE

3D Parametric Solid Assembly Models (STEP)
Material Weight & Efficiency Optimization Dossier
Nozzle Orientation & Connection General Arrangement
05
Phase 05 · Rigorous Peer Review

Cross-Check & Quality Assurance

Independent peer review of safety factors, boundary conditions, weld details, and code stress limits by senior chartered engineers.

Governing Standard:ISO 9001 · EN ISO 3834 · PED Module G/H
Cross-Check & Quality Assurance
05 · ENGINEERING DELIVERABLE

DELIVERABLES IN THIS PHASE

Internal QA/QC Verification Protocol
Safety Factor Margin Validation Sheet
Revision Sign-off & Fabrication Release Notice
06
Phase 06 · Shop Documentation Package

Drafting, Blueprints & Package Delivery

Delivery of full 2D workshop fabrication blueprints, plate flat patterns, weld maps, detailed bill of materials (BOM), and certified calculation packages.

Governing Standard:GD&T ISO 1101 · EN ISO 2553 · ASME Sec. IX
Drafting, Blueprints & Package Delivery
06 · ENGINEERING DELIVERABLE

DELIVERABLES IN THIS PHASE

2D DWG / PDF Shop Fabrication Blueprints
Complete Bill of Materials & MTO List
Weld Map & Certified Engineering Dossier
07
Phase 07 · Workshop to Commissioning

Fabrication, Hydrotest & On-Site Support

Continuous technical supervision during vessel fabrication, WPS/PQR review, hydrostatic pressure test witnessing, and inspection body audit support.

Governing Standard:ASME UG-99 · EN 13445-5 · API 650 Sec. 7
Fabrication, Hydrotest & On-Site Support
07 · ENGINEERING DELIVERABLE

DELIVERABLES IN THIS PHASE

Hydrostatic & Pneumatic Test Supervision
Notified Body (TÜV, Lloyd’s) Audit Defense
As-Built Final Drawing Updates

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